Rod / Stud Straightening Machine

We are manufacturer of Rod/Stud straightening machine. The machine is used to straighten the round rods of Diameter 3mm to 20 mm .During Heat treatment, the thin rods tend to bend and hence difficult to do next operation like Center less grinding. To remove the bend manually is very tedious, laborious and Time consuming Job.

In our Machine, there are two slides. The top slide presses the component between the two slides and Bottom slides move to and fro. The component is kept horizontally on the bottom slide and then pressing start button will lead to top slide coming down hydraulically and pressing the component against bottom slide. Bottom slide now moves forward and reverse and hence rolling the component in the pressed condition. This results in straightening of the component. The straightness achieved in this machine is upto 0.05mm. The productivity of this machine is upto 5 pcs/min depending upon the diameter of the component.

This process results in work hardening of the component and hence spring back action is not there. This is highly effective and proven machine ideally suitable for productivity improvement.

You can see the machine operation in a Video at the following link.

http://www.youtube.com/watch?v=g0MfKQseJ5Q&feature=player_embedded

This will clear your any of your queries about the machine operation. Still we request you to feel free to ask for any other clarifications.

APPLICATION :

Unsafe handling of large heavy loads in the work place can often result in dangerous and life threatening situations. Turning such loads without specialist equipments may also cause damage to cranes and expensive manufactured components.

We have developed ROTOSAFE - The load turning machine which can solve the problem of turning loads in a controlled way. Most loads will turn upto 360 degrees and can be stopped at any desired position, for the next stage of production or welding needs.

Another advantage of ROTOSAFE is the portability within the factory. The load turning machine can be transported by any suitable overhead crane or the Forklift directly to the place of use, where the load can be turned safely.

ROTOSAFE can be manufactured for any of your Load Requirements of various Sizes, Shapes and Weight.

It is suitable for use in Fabrication shops, Assembly Stations, Maintenance Depots, Machine Building and engine Assembly.

The Video for the same can be seen at the following link.

http://youtu.be/G7NjNHlIcss

ROTOSAFE – The Load Turning Device safely repositions your load of regular or irregular shape in mid air anywhere in the workshop.

NO JERKS, NO BANGS !!

Just smooth and Safe Load Turning facility which can be suspended from your Crane Hook.

Use of ROTOSAFE results in free floor space of fixed position and expensive load rotators .It is easy to operate and install. All you need to do is the following.

(1) Suspend ROTOSAFE from the Crane Hook.
(2) Position the crane over the load.
(3) Suspend load using slings on ROTOSAFE Pulleys
(4) Plug the Main Power Supply 415V, 3PH, 50 HZ
(5) Turn the load by pressing the Forward or Reverse Push button on the pendent resulting in clockwise and anticlockwise Motion
(6) Release the button to stop rotation and holding of the load in the Position as the Electromagnetic Fail Safe Brake Applies.

ROTOSAFE is sturdily built with adequate factor of safety as for Overhead Lifting Appliances.

MAIN SPECIFICATIONS

(1) Power Supply : 415V , 3 Phase, 50 HZ
(2) Control Voltage : 24 V AC
(3) Motors : Totally Enclosed Squirrel Cage
(4) Speed Reduction : Oil Lubricated Double reduction Worm Gear Box
(5) Pulleys : Forged Steel suitable for Polyester Belt or Wire Rope
(6) Brake : fail safe Electromagnetic Type.

For Any of your enquiry, we will require a sketch or drawing of the load/ loads to be turned alongwith their capacities. We will then offer a tailored quotation for your needs.